Product Density is a critical setting in Mixmate that ensures accurate measurement. Because products can vary significantly by manufacturer and batch, Mixmate requires you to maintain your own product list to ensure the highest level of reliability.
An accurate density is required when weighing a liquid product with a scale (such as an inductor). Since the scale measures weight but the Work Order often calls for volume (gallons, quarts, etc.), the system uses the density to convert that weight into the correct volume.
Tip: If you use a flow-only system without an inductor, you can use a default density of 1 gram/milliliter (the specific gravity of water) for all products.
If you do not have the density on hand, you have two primary options:
Manual Calculation: If you cannot find a density online, you can calculate it manually using your Mixmate scale:
Go to Manual Mode and view the scale reading.
Set an empty jug on the scale and Tare it.
Replace it with a full jug of the product.
Use the formula:
Example: 23.5 lbs / 2.5 Gallons = 9.4 lbs/Gallon.
If you notice a consistent discrepancy—for example, a 2.5-gallon container is empty but the system reports only 2.42 gallons were poured—you can calibrate the density using this formula:
Example Calculation:
Reported Volume: 2.42 gal
Actual Volume: 2.50 gal
Current Density: 10.1 lbs/gal
Math: 2.42 / 2.50 = 0.968
Result: 0.968 x 10.1 = 9.78 lbs/gal (Enter this as your new density).