Carrier Pump Profiling

Carrier Pump Profiling

Service: Carrier Pump Profiling

Carrier Pump Profiling is a setup wizard that allows the Mixmate system to analyze the actual performance and flow capabilities of your carrier pump and plumbing.

Why is this necessary?

The system needs to know the "physical ceiling" of your setup. Instead of guessing, the Mixmate runs an automated test to find the balance between flow rate and valve control.

  • Valve Optimization: The wizard automatically adjusts the carrier valve to find the maximum opening that still guarantees proper operation for the machine as a whole.

  • Flow Mapping: It identifies the maximum flow rate your specific plumbing (hoses, elbows, and fittings) can actually handle.

  • Safety Buffer: It ensures that during a Work Order, the system doesn't try to open the valve further than the pump can support, which prevents surging or cavitation.

[!NOTE]

If the profiling results show low performance, it is usually a sign of physical restrictions (like a 2" hose where a 3" is needed) or an undersized pump. The software can only optimize the hardware you have; it cannot "program" more flow into a restricted line.


Before You Start

  • Full Tank: Ensure you have plenty of carrier water available.

  • Open Lines: Ensure all manual valves between the pump and the destination are fully open.

  • High Idle: Bring your pump engine up to its standard operating RPM.


Step-by-Step Procedure

  1. Navigate to Manual Mode: Tap the Manual Mode tab (far-right icon) on the bottom navigation bar.

  2. Select the Wizard: Tap on Carrier Pump Profiling.

  3. Start the Wizard: Once initiated, the process is fully automated.

  4. Observation: The Mixmate will begin opening and closing the carrier valve. You will hear the pump load change as the system maps the flow.

    • The system is searching for the maximum valve position where flow remains stable.

  5. Completion: Once the system finds the maximum stable flow rate and valve opening, it will save the profile.


When to Re-Run this Wizard

You only need to re-profile if the physical characteristics of your plumbing change:

  • Plumbing Changes: If you increase hose size, change a manifold, or add a different sprayer.

  • Pump Maintenance: If you replace the pump or the impeller.


Troubleshooting

  • "Failed to Profile": This often happens if there isn't enough water to maintain a steady flow or if a manual valve is accidentally left closed.

  • Low Max Flow: If your max GPM is lower than expected, check your main intake strainer for debris.