Assemblies Tab

Assemblies Tab

Setup: Assemblies Tab Overview

The Assemblies tab is where you configure the specific hardware components of your system. Each assembly—such as an Inductor, Stack, or Carrier—is a predefined group of sensors, modules, and valves that work together.

Creating a New Assembly

  1. Start: Press the blue "+" button in the lower right corner.

  2. Identify: Either scan the assembly QR code or tap the entry field to enter the data manually.

  3. Manual Entry: * Select Type: Choose from Pro Inductor, Fusion Inductor, Stack Stand, or Carrier.

    • Serial Number: Enter the serial number for the assembly.

    • Note: A Carrier assembly does not have a serial number, and a machine can only contain one Carrier assembly.


Pro Inductor Assembly

  • Inductor Module: The P/P Inductor Module mounted inside the Pro Inductor frame. It reads the load cells and controls all inductor-specific valves.

  • Scale Calibration: Converts raw load cell data into kilograms.

  • Scale Reaction Speed: Sets sensitivity to environmental factors (wind/vibration). 3-Med Vibration works for most conditions. 1-Min Vibration is used for very stable environments.

  • Drain Valve: Defines the valve used to drain the inductor tank.

  • Additional Input Valves (Up to 5):

    • Plumbing Name: The name shown in the selection dropdown on the Mix Preview screen.

    • Throttle Valve: The control valve located under the hood of the Pro Inductor.

    • Hose Dimensions: The diameter and length of the hose for this input (required for the Charge Line feature).


Fusion Inductor Assembly

  • Inductor Module: The P/P Inductor Module mounted inside the Fusion Inductor frame.

  • Scale Calibration: Converts load cell data into kilograms.

  • Scale Reaction Speed: Adjusts for environmental noise (3-Med Vibration is standard).

  • Drain Valve: Defines the valve used to drain the inductor tank.

  • Has Stack Checkbox: Toggle this on if a stack is attached. This enables:

    • Stack Throttle Valve: The valve closest to the 3-inch tee on the main line.

    • Stack Flowmeter: Defined by serial number and calibration (counts per liter).

    • Stack Plumbing Inputs: Each input requires a Plumbing Name and Hose Dimensions. Inputs are numbered starting from the flowmeter and working away from it.

  • Additional Valve Checkbox: Used when a valve is added to the top of the stack. This becomes the Rinse Valve, and the valve below it becomes a plumbing input.


Stack Stand Assembly

  • Stack Throttle Valve: The valve closest to the 3-inch tee of the main line (between the tee and the flowmeter).

  • Stack Flowmeter: Defined by serial number and calibration (counts per liter).

  • Stack Plumbing Inputs: Each input requires a Plumbing Name and Hose Dimensions.

  • Additional Valve Checkbox: If checked, the top valve becomes the Rinse Valve and the valve below it becomes a plumbing input.

  • + Add Stack: Used to define a second stack if the stand is a dual-stack configuration.


Carrier Assembly

  • Primary Measurement: Defines the flowmeter used for the main carrier product. Requires the Module Code, Port, and Flowmeter Code (serial number and counts per liter).

  • Secondary Measurement: Defines the flowmeter for rinse water if the plumbing requires a separate measurement.

  • Holdback Settings: * Holdback Size: Volume of water reserved for the final flush.

    • Starting Carrier Valve Position: Set larger for high-carrier mixes and smaller for low-carrier mixes.

    • Auto-Adjust: Allows the Mixmate to automatically optimize valve position for performance.

    • Note: You MUST press SAVE for any changes here to apply.

  • Inputs: * Input Name: The name shown on the Mix Preview page.

    • Valve: Defines if the valve is CAN bus (requires serial number) or Digital (requires module output).

    • Input Calibration: Optional adjustment to the factory calibration (counts/L).

    • Secondary Throttle: Optional; used if a bypass is plumbed to send carrier directly to the discharge line.